QJCAM in-machine Measurement: The Quality Guardian of Intelligent Manufacturing
The QJCAM.Inspection in-machine measurement and evaluation solution is a one-stop intelligent measurement tool developed by Qianji Intelligent to address the pain points of quality control in the manufacturing industry. It integrates measurement, analysis, compensation, and processing, redefining the production process and achieving a leap from "experience-based" to "data-driven".
1. Full-process closed-loop control
Intelligent in-machine inspection: Supports the integration of Renishaw, Hexagon and other brand probes on CNC machine tools to directly measure the features of processed parts, provide real-time data feedback, and eliminate the time waste of offline inspection.
Graphical report output: One-click generation of TXT, CSV, and PDF reports. Combined with error cloud graphs and curve analysis, it visually presents size fluctuations and assists in process optimization.
2. Advanced function upgrade
Reference reconstruction and coordinate system matching: The 3-2-1 method or the best fit algorithm is adopted to accurately locate complex workpieces, adapt to clamping deviations, and reduce auxiliary positioning time.
Intelligent evaluation of form and position tolerance: Supports the least square method and the least area method. The accuracy grade of the least square algorithm has passed the authoritative certification of German PTB, ensuring the authoritative and reliable evaluation results.
Seamless integration of production lines: Deeply connected with MES and SPC systems, real-time monitoring of machine tool status, and full traceability of quality data throughout the process.
3. Wide adaptability
Strong compatibility: Compatible with mainstream CNC systems such as Heidenhain, Siemens, Fanuc, Huazhong, and Guangfu, supporting various types of machine tools including turning, milling, and compound processing.
Full coverage of probes: From standard ball probes to L-shaped and star-shaped special-shaped probes, 3D calibration solutions are provided, with an accuracy error of ≤0.01mm.
Typical application cases
Case 1: In-machine inspection of automotive molds
Customer pain points
It is difficult to measure and load/unload large molds (weighing 2-8 tons) offline
The measurement accuracy of the surface is only 0.04-0.06mm
Solution
The feature measurement module + circulating tool compensation function is adopted
Reconstruct the reference coordinate system to achieve adaptive measurement of the surface
Results
The measurement accuracy of the curved surface has been improved to 0.01mm
The detection efficiency has increased by 15%
Realize the full-process automation of measurement - compensation - processing
Case 2: Inspection of Internal combustion Engine Parts
Customer pain points
Return rate due to deformation of accessories during disassembly and assembly 30%
Five heterogeneous devices need to have unified measurement standards
Solution
Deploy the dual measurement module for turning/milling
Establish a benchmark for comparing gold pieces
Results
Detection accuracy deviation 0.01mm (compared with three-coordinate)
The utilization rate of machine tools has increased by 22%
Realize the one-click measurement result transmission back to MES
Why choose QJCAM?
Domestic independent software: Full-stack self-developed core, breaking the monopoly of overseas software, and compatible with the domestic numerical control system ecosystem.
Scenario-based agile response: From single machines to production lines, from standard parts to complex curved surfaces, we provide modular solutions.
Empirical evidence of cost reduction and efficiency improvement: The average waiting time for testing is reduced by 60%, and the ROI cycle is less than 6 months.
QJCAM.Inspection - Ensuring that every micron of precision is traceable, making the quality commitment of intelligent manufacturing resounding!
